• Single MIG welding robot cells for automotive suspension components, cross members, deck lids, etc; to

• Complete automotive welding fabrication systems for:

  • Engine compartment

  • Doors

  • Main body ballooning (framing)

  • Rear sub-frame, etc.

Our systems are fully designed in-housing using 3D and 2D CAD systems.  Equipment is fully assembled, dimensionally checked, programmed and pre-commissioned on our floor prior to final installation and commissioning at our customer’s plant.

Lewis Australia’s turn-key scope of supply typically includes: -

• Complete system conceptual engineering, detailed, design and integration.

• Fixturing, trunnions and rotary tables.

• Robots for welding and part handling, including grippers and harnesses.

• Spot and Arc welding equipment and accessories.

• Complete control systems including programming and human machine interfaces (HMI’s).

• Pneumatics, cooling water and fume extraction services.

• Parts feeding, loading, in process transfer and accumulating, cooling and unloading systems.

• Pressing and piercing operations

• Mastic and glue dispensing and application.

• In process and final gauging and inspection.

• Guarding and safety systems.
   

Lewis Australia’s welding systems offer these features and benefits: -

• Highly flexible to process differing models in a product family.

• Integrated parts transfer by robot or dedicated transfer systems.

• High robot utilisation.

• Standardised modular designs for ease of maintenance and spares minimisation.

• In-process accumulation allows uninterrupted production during minor maintenance and adjustment procedures.

• Ergonomic designs and integrated safety systems ensure highest levels of OH&S.